Then, slip the pins you installed earlier down into the holes on the opposite side cam gear. Lockright, spartan aussie, lunch box locker install instructions, center gap rotation check, popping this is the mans version of installing a lunchbox locker great for shops and skilled diyrs. I had a spartan in my old tj cause i didnt wanna put much money in my dana 30 and it held up well, takes a little getting use to but very drivable. These pictures and instructions are only additional help. Aussie locker xd530 dana 35 w hardened cross shaft for jeep dana 35 differential 1994 newer price. Cnc machined from special 9310 hardened alloy steel applying the latest technology, these topoftheline differential lockers deliver uncompromising durability. The aussie locker is designed to hold up whatever you throw at them, time after time. The aussie locker is typical of socalled lunchbox lockers. Spartan locker for dana 30 differential with 27 spline axles, includes heavyduty cross pin shaft the spartan locker, by usa standard gear, provides reliable traction at a low cost. It was no time to discover the front axle and aussie locker were no worknig. Figure 9 rotate the drivers until the alignment pinspring assemblies line up with cor. The aussie locker is out of australia and distributed from my old hometown of rochester, ny. They quickly grew by offering outstanding customer service and some of the best lockers on the planet. Install the spacers into the centers of each driver, making sure that the open face of the spacer is positioned toward the drivers teeth.
Yes, well, you cant know if you need new thrust washers or not, before you start the assembly per instructions and measure the clearances. Install some type of blocking on both walls in the corner for top corner. The aussie locker works very well in my jku, even with the 37 tires and the dana 30 axle. Jk d30 ausie locker install just finished installing an aussie locker in my d30. The locker is not noticeable during normal street driving except during low. I had a spartan in my old tj cause i didnt wanna put much money in my dana 30 and. Spartan locker for dana 30 differential with 27 spline axles, includes heavyduty cross pin shaft. Using a small screwdriver, install a spring onto each of the pins as shown in the pic to the left.
The aussie locker instructions will describe in detail how to install your new locker, but they will only mention in general terms about how to remove backing plates if even necessary for your vehicle, pull out the axle shafts, remove the differential case, etc. Specifically designed for offhighway enthusiasts and wheelers the aussie locker has been proven world wide from the outback of australia to moab, utah. Some instructions call for a 12py 12in socket, but i found a mm fit better. My new locker note the little bag of pins and springs after removing the wheels remove the cap on the front hubs remove the circlip and shim. The upper half of the aussie locker has its own set of springs and pins so youll need to hold the pins in. The nononsense two year limited warranty has no restrictions on tire size or horsepower. Products locking differential aussie locker by torq. The torq locker doesnt have pins and has only 2 springs. Aussie locker xd24930 toyota for v6 and turbo 4 cyl.
After buying my jeep a couple weeks ago i went out and tried. First remove wheels 19mm, brake calipers mm 6 point, and wheel bearing hub bolts mm 12 point and slid axles out a little. I used to live in northern michigan and have ran a rear locker in both my 85 toyota lockrite and 01 tj aussie. Aussie locker dana 30 front axle installation writeup. Theaussie locker has approximately 12 the backlash of some other automatic lockers. The spartan lockers design does not use the thrust washers and has a revolutionary spring and pin design that makes installation a snap. The aussie locker instructions then recommend that you check the clearance between.
The most important part of the install is to be safe. With the side gears in place and only the rings in place, there is just enough room to slide the center pin in place. Aussie lockers dedication to meeting the highest standards of quality and excellence is what drives the companys success and sets it apart from other differential manufacturers. Open diffs, lockers, and traction control exploring overland. Aussie locker installation instructions dana 30 89 cherokee dana 35 eaton elocker install why upgrade a dana 35. I installed an aussie locker in the rear axle of my 1993 fzj80 today. If you can install a set of brakes you can install your aussie locker without any specials tools or training. Aussie locker rear differential installation writeup.
The aussie locker xd227 is the most advanced traction added automatic precision locker in the world today. Figure 8 take one of the center drivers, with the spacer placed in it, and install it into the carrier. That being said, i found some clicking when turning sharply that may annoy drivers. Manuals locking differential aussie locker by torq masters. The cams are machined in such a way that they are keyed so that they can slide into place. After buying my jeep a couple weeks ago i went out and tried the 4wd. The locker is fairly easy to install for any weekend mechanic. Products locking differential aussie locker by torq masters. Regardless, this type of locker is the most affordable and easy way. Differential locker pin and spring kit by aussie locker.
Each and every aussie locker product is the result of utmost attention to detail and immense craftsmanship never previously seen in the industry. Never having done an install of a locker i was surprised at the ease of the install process. They get thrown away and only the 2 thrust shims are reused on the aussie. The aussie locker is available for dana 30, dana 35, and dana 44 axles. No air lines to leak, break or compressors to fail, no cables to fray, no electric wires to break, the aussie locker gets you where you want to go, with maximum traction performance. Then start saving for the next locker and some upgraded parts, like onepiece shafts, chromoly shafts, chromoly ujoints, a bigger axle. The design use specialized low profile gear sets small, wide teeth which have almost zero backlash when engaged resulting in smoother operation. I had the accuator checked, rewired the motor, and stil n luck. 99 aussie locker xd14450 for d44a quadratrac differentials. You get 100% traction performance rather than 4060% with a posi or lsd. When you are ready to get better traction on your offroad vehicles, get the aussie locker dana 35 locker. Testing lunchbox lockers differential upgrades four. The aussie locker xd92912 is the most advanced traction added automatic precision locker in the world today.
The spartan locker, by usa standard gear, provides reliable traction at a low cost. What would happen is that when i would turn right sometimes straight it would make. Once inside your carrier, rotate the aussie locker components so that the pinion shaft hole lines up. Simple assembly and install, no cutting or drilling. Lokka diff lockers give affordable traction to a huge range of 4x4 vehicles. The aussie locker xd48831 is the most advanced traction added automatic precision locker in the world today. So long story short during gsw i experienced some weird locker poping noise i didnt think it was much at first since lunch box lockers were notorious for that noise. First, to partially assemble it and check tolerances with the feeler gauges.
Your new torqmasters aussie locker will provide you with the maximum in advanced traction per formance available. So after gsw and reno rocks it got dramatically worse it would happen more than ten times a drive to the store. Our engineers make every effort to ensure that the models listed on our web page are accurate. With the locker partially assembled, it is now time to check the crosspin clearances. Dominate the track or hit the trails with condidence by fine tuning your vehicle for neckbreaking speed and performance with this premium differential that delivers the ultimate in high strength and toughness.
Opinions differ on the lunchbox nicknamesome claim its because the unit will fit in a lunchbox, others because you can install one in the time it takes to eat a sandwich and chips somewhat optimistic. Go further offroad, free freight, low cost, buy online. The design of the aussie locker utilizes the four pins to interlock the cams together when installed in a carrier. Altough not yota site, and not toyota axle, this classic broncos. Remove the steering control arm completely remove the knuckles on both sides. Jeep gladiator jt bed rack 2020pres gladiator mid height bare finish from evo mfg. The aussie locker xd14480 is the most advanced traction added automatic precision locker in the world today. Refer to ford or vehicle service manual for removal of third member from housing, torque specs etc. The instructions are weird when you s tart to read into them but the installation is pretty straight forward. Locking differential aussie locker by torq masters. I found the instructions a little disorganzied, but the install was easy nonetheless.
I have not seen any jk specific installs out there so i thought i would do a quick write up to hopefully save others a couple of headaches i ran into. Here are the quick reference numbers you need to check to save yourself time and. It is up to the customer to verify that the dana 35 locker will work on your specific vehicle. Lokka is a fully automatic differential lock that does not require manual operation. Toyota aussie locker install toyota gear install harrop. My dad ran front and rear lunchbox lockers in his tj last winter, said it was fine. Aussie locker problem if this is your first visit, be sure to check out the faq by clicking the link above. Here are the quick reference numbers you need to check to save yourself time and aggravation on a lunchbox locker install. Aussie locker parts built from the ground up by offroad racers and enthusiasts, aussie lockers main goal was to provide lockers that could handle the toughest terrain and never loose grip. The thrust shims might not be the same exact thickness so keep track of which side the live on. Youll probably get all sorts of opinions on this, i personally dont think a rear locker is at all bad. And the aussie locker can be installed by the weekend mechanic. Spartan locker for dana 30 differential with 27 spline axles. The aussie locker instructions then recommend that you check the clearance between the cross shaft and the locker halves for clearance.
Aussie locker differential locker pin and spring kit. Specifically designed for offhighway enthusiasts and wheelers the aussie locker has been. The aussie locker xd227 comes with very detailed instructions, excellent customer support, one phone call and they will call you back in minutes. Aussie locker the affordable way to guarantee you are never stuck with two tires spinning in the air. The aussie locker is an automatic differential locker. Aussie locker install dana 44 6677 early ford broncos has good pictures of installation and measurin tolerances, measuring is about half way down the site.
It relies on a simple mechanical design which makes use of two distinct sets of forces the ground driven forces acting on a wheel when cornering that force an outside wheel to turn faster and the forces. The torq locker doesnt have pins but rather keys and keyways. The aussie locker does not require any manual intervention to operate such as cables, switches, or air compressors. Aussie locker xd14480 for jk dana 44 rear next generation. Lunchbox locker install instructions mans version key words. In order to do that you would have to have taken off the ring gear by removing the 10 bolts i told you not to remove. The locker is not noticeable during normal street driving except during low speed turns when you will hear it click. The aussie locker xd24930 is the most advanced traction added automatic precision locker in the world today. Thank you a plumber for letting me use your garage and kbear. The crosspin now slides out and the spidersside gears fall out. Aussie locker install jeep cherokee dana 30 duration. Aussie locker parts built from the ground up by offroad racers and enthusiasts, aussie locker s main goal was to provide lockers that could handle the toughest terrain and never loose grip. It doesnt have switches, external lines, electric or pneumatic controls of any sort.
Here are some photos of the install for those who are allergic to bananas. Dec 01, 20 aussie locker install jeep cherokee dana 30 duration. Aussie locker in front definitely worth it, it should t give any any issues for normal drive ability since it wont lock up until torque is applied in 4wd. The aussie locker has approximately 12 the backlash of some other automatic lockers. Aussie locker installation instructions dana 30 89 cherokee dana 35 eaton e locker install why upgrade a dana 35.
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